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Learn the methodologies, frameworks, and tricks used by Management Consultants to create executive presentations in the business world.
Currently viewing the tag: "Shingo Model for Lean Transformation"
VUCA relates to threats that people and enterprises often encounter. The acronym reflects the constant, dramatically-transforming, and unpredictable world. The concept originated in 1987, based on the theories of Warren Bennis and Burt Nanus. The term was first used by U.S. Army War College to describe the volatile, uncertain, complex, and ambiguous general conditions globally.
The acronym found traction after 2002, when it was considered an emerging idea to be discussed among the strategic leadership. The term VUCA stands for:
- Volatility
- Uncertainty
- Complexity
- Ambiguity
The 4 VUCA challenges reflect the unpredictable forces of change that affect organizations, necessitating new skills, approaches, and behaviors to mitigate them. The 4 elements of VUCA relate to how people view the situations where they make decisions, formulate plans, respond to challenges, cultivate change, and solve issues.
VUCA is a practical code for anticipation, understanding, preparedness, and intervention in the wake of uncertainty and confusion. One of the biggest challenges of managing in a VUCA world involves team members who resist change. Simply training the leaders on key capabilities isn’t adequate to avoid failures resulting due to not handling the VUCA issues properly. What differentiates sound Leadership from mediocre management is the leaders’ ability to ascertain key elements that prevent them from adopting resilience and flexibility.
In this age of disruption, Volatility, Uncertainty, Complexity, and Ambiguity are widespread. These elements will be more prevalent across industries and enterprises in future, and if not managed properly can sap an organization’s and its employees’ strengths.
Let’s discuss these VUCA elements individually.
Volatility
The Volatility element of VUCA talks about the distinct situational categorization of people due to their specific traits or their reactions in particular situations. People react differently in specific settings due to social cues. Volatility describes the influence of situations on stereotypes and social categorization, which is the reason why people perceive others differently.
Two factors connect people to their social identities: Normative fit and Comparative Fit. Normative fit is the degree that a person relates to the stereotypes and norms that others associate with their specific identity. For example, a Hispanic woman cleaning a house does not get gender stereotypes from others in this situation, but when she eats an enchilada ethnic stereotypes emerge and the gender is forgotten. Comparative fit relates to specific traits of a person that are prominent in certain states compared to others, which are obvious as others around a person do not have those traits. For example, a woman in a room full of men stands out, whereas all the men are grouped together.
Uncertainty
The Uncertainty element of VUCA pertains to the unpredictability of information in events, which often occurs in the intention to indicate correlation between events. Uncertainty is often counteracted by using social categorization (stereotypes), as people tend to engage in social categorization when there isn’t much data about an event.
For instance, when there isn’t enough information to clearly appreciate someone’s gender—as in case of an author’s name when discussing written information—majority of people presume the author is a male. Social categorization also occurs in case of a race, when people stereotype a certain race to a particular trait. For example, basketball players are most of the time assumed as black people while golfers are expected to be white.
Complexity
The Complexity element of VUCA relates to the inter-relatedness of several factors in a system. Complexities due to interactions and dependencies within groups and categories bring unexpected results even in a controlled environment. There are certain identities in individuals that are more dominant than others. Other people distinguish these identities, make their assumptions about them, and create stereotypes. However, complexity in a person’s personality makes it difficult to socially categorize that individual accurately.
Different categories trigger in the mind of the observer, creating positive and negative perception. It is that positive perception that the observer is more open-minded despite stereotypes and think past the target’s dominant social trait. Complexities in social identities cause some identities to lessen the noticeability of other identities, making the targets unnoticeable and overlooked.
Interested in learning more about the elements of a VUCA environment, its mitigation, and Robert Johansen’s leadership framework “VUCA Counterweight” or “VUCA PRIME?” You can download an editable PowerPoint on VUCA (Volatility, Uncertainty, Complexity, and Ambiguity) here on the Flevy documents marketplace.
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As the last decisive step in customer service, a warehouse ensures cost effective distribution. Latest technological innovation has turned warehousing into a competitive advantage. It offers untapped potential for improvement. However, warehousing is a hugely neglected part of global supply chains. There is inconsistency in picking, packing and shipping orders, storing receipts, and managing inventory and logistics operations.
These and the following roadblocks in the way of smooth warehousing operations and Lean Management exist in every traditional warehouse:
- Lack of focus on acquiring technology to facilitate in improving efficiency and quality.
- Inability to utilize a structured approach to ascertain the reasons for poor performance.
- Lack of a big picture viewpoint pertaining to processes, costs, or external supply chain partnerships.
- Absence of a continuous improvement culture to achieve warehouse operations excellence.
- Lack of communication, organization, and proper training of resources.
These shortcomings call for implementing Lean Warehousing methodology to unlock improvement opportunities and savings in operational, efficiency, and maintenance related costs. First initiated by Toyota, the Lean Warehousing approach has a deep emphasis on eliminating 3 basic limitations: waste, variability, and inflexibility. The Lean Warehousing methodology focuses on the following 3 improvement areas:
- Cost Reduction
- Customer Quality
- Service Levels
Cost Reduction
The Lean Warehousing methodology concentrates on increasing productivity and reducing operating costs. This is achieved by:
- Cutting undue walking and searching
- Preventing needless replenishment, reworks, waiting times, and double handling
- Upgrading demand and capacity planning and manpower allocation
Customer Quality
A Lean Warehouse seeks to take the customer quality to the next level by avoiding:
- Order deviations
- Picking errors
- Damaged goods
Service Levels
Improving service levels is at the center of a Lean Warehousing methodology, which involves:
- Reducing lead times
- Enhancing on-shelf availability
Lean Warehousing Transformation
Lean Warehousing Transformation entails streamlining operations to identify waste, know how to increase service levels, implement standardization and innovative ideas, and learn to evaluate and manage performance. Such transformation becomes a reality in an experiential learning environment and by developing organizational capabilities in 3 critical areas:
- Operating System
- Management Infrastructure
- Mindset and Behaviors
Operating System
The organizational capability to configure and optimize all company physical assets and resources to create value and minimize losses. The focus areas under operating systems include eradicating variability, encouraging flexibility, and promoting end-to-end design.
Management Infrastructure
The organizational capability to strengthen formal structures, processes, and systems necessary to manage the operating system to achieve business goals. The focus areas under Management Infrastructure are performance management, organizational design, capability building, and functional support process.
Mindset and Behaviors
The organizational capability to manage the way people think, feel, and act in the workplace individually as well as collectively. The target areas to focus on here include a compelling purpose, collaborative execution, up-to-date skills, drive to improve, and committed leadership.
Model Warehouse Implementation
Lean Warehousing Transformation necessitates developing a “Model Warehouse,” which presents facilities for supply chain people to practically experience state-of-the-art warehouse operations in a modern warehouse and shop-floor environment. The Model Warehouse incorporates newest technology and systems, and offers real-life conditions for building capabilities—i.e., optimization of storage, pick and pack, and dispatch processes. Newest technologies—e.g., Smart Glasses and HoloLenses—available at the facility help improve the performance of pickers significantly and execute multi-order picking efficiently.
Such a setting allows people to observe and analyze the performance of an exemplary warehouse and implement this knowledge at their own premises. Leading organizations organize a week-long rigorous knowledge sharing workshop—in an experiential learning environment of a Model Warehouse—for their people to have a hands-on experience to learn Lean Warehousing, actual picking, packing, root cause analysis, and performance management. The participants of the Model Warehouse Knowledge Sharing Workshop are excellent candidates for “change agents” to implement Lean Transformation.
Interested in learning more about Lean Warehousing, Model Warehouse Implementation, and Lean Warehousing Transformation? You can download an editable PowerPoint on Lean Warehousing Transformation here on the Flevy documents marketplace.
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You can download this and hundreds of other consulting frameworks and consulting training guides from the FlevyPro library.
In previous articles, we have covered various PowerPoint template/diagram compilations that focus on business frameworks and management models. Here are some examples:
This latest may be the biggest of them all — 100 Business Excellence Frameworks. The total document spans close to 400 slides.
Here is the full list of business excellence frameworks/methodologies covered:
- 3 Cs Strategy Triangle
- 4 Ps Marketing Mix
- 5S Principles
- 8D Problem Solving
- Activity Based Costing
- ADKAR Change Model
- Agile Model
- AHRI Model of Excellence
- Ansoff’s Growth Matrix
- APQC Benchmarking Methodology
- ASTD Competency Model
- Australian Business Excellence Framework
- Balanced Scorecard
- Baldrige Performance Excellence Model
- BCG Matrix
- Beer & Nohria’s E & O Theories
- Blue Ocean Strategy
- Branding Pentagram
- Bridges’ Transition Model
- Business Process Redesign
- Capability Maturity Model Integration (CMMI)
- Cause & Effect Diagram
- COBIT 5
- COPC-2000
- Cost of Quality
- Covey’s Seven Habits
- Covey’s Time Management Matrix
- Crosby’s Law of 10
- Curry’s Pyramid
- De Bono’s Six Thinking Hats
- Deming Cycle
- Drucker’s Management By Objectives
- DuPont Analysis
- EFQM Business Excellence Model
- Eight Types of Waste
- Emotional Competence Framework
- Five Principles of Lean
- Four Stages of Contribution Model
- Gemba Framework
- Greiner’s Growth Model
- Harmon’s Process-Strategy Matrix for Outsourcing
- Harvard Model of Strategic HRM
- Heinrich’s Rule on Safety
- High-Impact Learning Organization
- Hofstede’s Cultural Dimensions
- Hoshin Kanri Strategy Deployment
- House of Gemba
- IMPA HR Competency Model
- ISO 9001 Quality Management
- ISO/IEC 15504 (SPICE)
- ISO/IEC 27001 Information Security Management Systems
- IT Infrastructure Library (ITIL v3)
- Kotter’s Eight Phases of Change
- Kraljic’s Purchasing Model
- Lean Leadership & Kaizen Model
- Lean Levers
- Lean Management Model (TPS)
- Lean Maturity Model
- Lencioni’s Five Dysfunctions of a Team
- Lewin’s Three Stage Change Model
- MABA Analysis
- McKinsey 7-S Framework
- Mistake Proofing Process
- NAPA Competency Model for HR Professionals
- Nolan’s Stages of Growth for IT Systems
- Ofman’s Core Quadrants
- Organizational Project Management Maturity Model (OPM3)
- PACE Prioritization Matrix
- Payoff Evaluation Matrix
- PDCA Problem Solving Process
- People Capability Maturity Model (PCMM)
- PEST Analysis
- Porter’s Five Forces
- PRINCE2 Project Management
- Project Management Body of Knowledge (PMBOK)
- PricewaterhouseCoopers Outsourcing Model
- Scrum Model
- Senge’s Five Disciplines
- SERVQUAL
- Shingo Model for Lean Transformation
- SHRM Elements for HR Success
- Six Sigma Methodology
- Strategic Business Planning Methodology
- Strategic Dialog
- SWOT Analysis
- Talent Management Framework
- Total Productive Maintenance (TPM)
- Total Quality Management
- TRADE Best Practice Benchmarking Model
- Training Within Industry (TWI)
- Treacy & Wiersema Value Disciplines
- Tuckman’s Model of Team Development Stages
- Ulrich’s Five Rules for Leadership
- Ulrich’s HR Competency Model
- Ulrich’s Matrix on the Four Roles of HR
- Ulrich’s Stages of Employee Connection to the Organization
- Value Chain Model
- Value Stream Mapping
- Value-based Management
- Xerox Benchmarking Model
This deck is a collection of PowerPoint diagrams and templates used to convey 100 different business excellence frameworks comprising key strategy, marketing and sales, finance, operations, IT, organization, change and HR models.
